OrePac’s flush doors deliver what contractors need most: an extensive size range from 1’ to 4’ widths with both hollow and solid core options. These pre-primed hardboard doors solve the width problem that plagues standard door offerings. At 6’8” height with 14 different width options including oddball sizes like 1’3”, 2’2”, and 2’10”, they handle those awkward openings that drive callbacks.
The smooth primed hardboard surface ships ready for paint. No grain telegraph, no primer coat needed, no surprises when the paint goes on. Type 2 glue bond comes standard, sufficient for interior applications where these doors belong.
Core Construction and Performance
Hollow core units use fingerjoint, clear, or fiberwood stiles with wood rails. Light enough for easy handling but sturdy enough for daily use. Solid core options feature particle board cores for sound reduction — the difference between hearing every conversation and maintaining privacy between rooms.
A 20-minute fire-rated option meets code requirements for specific applications. Both 1-3/8” and 1-3/4” thickness options accommodate standard residential and heavy-duty commercial installations.
| Specification | Value |
|---|---|
| Height | 6’8” (standard) |
| Width Range | 1’0” to 4’0” (14 options) |
| Thickness Options | 1-3/8”, 1-3/4” |
| Surface | Smooth Primed Hardboard |
| Core Options | Hollow, Solid, Fire-rated |
| Glue Bond | Type 2 standard |
Installation Requirements and Warranty Protection
IMPORTANT: Seal all 6 edges (top, bottom, sides, front, back) immediately after fitting to maintain warranty. This isn’t a suggestion. Skip this step and the 5-year limited warranty becomes worthless paper.
Deliver to site only after wet trades (plaster/cement) are dry. Store flat on a level surface in a dry, well-ventilated building. Condition doors to local humidity before hanging. Montana’s humidity swings demand proper acclimation.
Use 3 hinges for standard doors; 2 hinges may be used for hollow core <50lb/6’8”. Allow fitting clearance of 1/16” on hinge side and 1/8” on lock side. Do not use water-thinned paint unless an oil-base primer is applied first.
Storage at job site for >60 days prior to installation voids the warranty. So does exposure to extreme temperatures or direct rain (if not properly protected).
FAQ
What widths does OrePac offer that standard doors don’t?
OrePac provides 14 width options from 1’0” to 4’0”, including unusual sizes like 1’3”, 1’4”, 2’2”, and 2’10”. These odd dimensions handle existing openings without expensive reframing.
How do hollow core and solid core options differ?
Hollow core uses fingerjoint, clear, or fiberwood stiles with wood rails for lightweight applications. Solid core features particle board for sound reduction and solid feel with all-wood construction.
What’s the warranty coverage?
5 Years Limited for interior doors covering repair, replacement, or refund at manufacturer’s discretion. Costs of labor, installation, or finishing for replacement doors aren’t covered.
Why seal all six edges immediately?
Failure to seal all 6 edges immediately after fitting voids the warranty. Unsealed edges absorb moisture, causing warping and swelling that destroys the door.
Can these doors handle commercial applications?
1-3/4” heavy duty/commercial thickness handles higher traffic. 20-minute fire-rated option available for code compliance. Solid core particle board provides necessary durability and sound control.
Ready to Get Started?
Our doors & millwork specialists can help you find the right OrePac products for your project.