Regal Ideas Wood In-Fill System - Flat Curved Pickets

The Regal Ideas Wood In-Fill System with flat curved pickets offers contractors 100% pure aluminum alloy balusters with a 10-year warranty against rust and corrosion. The system saves up to 70% in labor time compared to traditional balusters, making it worth serious consideration for Montana deck builders working within the state’s short construction season.

These 32-inch aluminum pickets feature a semi-gloss black powder-coated finish and 1/8 inch thickness. Five balusters cover approximately 2 linear feet when spaced at the standard 3.5” to 3.875” intervals. They’re code-approved for residential, commercial, and multi-family applications in both the United States and Canada.

Installation Efficiency That Actually Matters

The patented “lock-in” picket design allows quick and secure installation without the need for bottom rail supports or fasteners. Pre-drilled holes in each baluster eliminate the measuring and drilling that eats up labor hours. Contractors simply attach the balusters to top and bottom rails using the provided color-matched screws through those pre-drilled holes.

Contractors report significant labor savings and ease of installation compared to traditional railing systems. That 70% time savings claim isn’t just marketing fluff — it’s the difference between wrapping up a deck project in August versus still wrestling with balusters when September snow flies.

Pre-drilling wood rails prevents splitting, though the aluminum balusters themselves come ready to install. No fabrication. No custom drilling. Just layout, spacing, and attachment.

Material Performance in Montana Conditions

Unlike wood balusters that rot, crack, or warp, these aluminum pickets never require staining or painting. The 100% pure high-strength aluminum alloy construction and semi-gloss black powder-coated finish resist UV damage and weather. That matters when decks face 140°F summer surface temperatures and winter snow loads.

Specification	Value
Material	100% pure high-strength aluminum alloy
Picket Height	32 inches (for 36-inch railing height)
Thickness	1/8 inch (3.175 mm)
Finish	Semi-gloss black powder-coated
Coverage	Approximately 2 lineal feet per 5-pack
Warranty	10-year limited warranty

The flat-curved architectural profile provides more visual interest than basic round balusters while maintaining the durability aluminum delivers. Homeowners appreciate the high-quality finish and the way the curved pickets modernize their wood decks without requiring a full replacement of the rail structure.

The system works with both wood (cedar, pine) and composite railing materials, giving contractors flexibility across different deck projects. It’s also compatible with Regal Ideas post caps, adapters, and brackets for complete railing system integration.

The Bottom Line

Regal Ideas’ wood in-fill system delivers maximum installation efficiency, saving up to 70% in labor time for contractors. The 10-year warranty covers manufacturing defects and guarantees the aluminum alloy and finish will never rust or corrode. For Montana contractors dealing with short building seasons and clients who want low-maintenance solutions, these flat curved pickets solve real problems.

The aluminum construction handles temperature swings without warping. The pre-drilled installation saves hours. Multi-family code approval opens opportunities in the growing apartment markets of Bozeman and Missoula. Not the cheapest picket option. But for jobs where callbacks eat profits and warranty claims destroy reputations, the upfront investment pays off.

FAQ

How many pickets do I need per foot of railing? Each 5-pack covers approximately 2 linear feet at standard 3.5” to 3.875” spacing. Plan on 2.5 pickets per linear foot for typical installations.

Do these work with existing wood railings? Yes, the system is compatible with wood rails including cedar and pine. Pre-drill the wood rails to prevent splitting during installation.

What’s included with the pickets? The balusters come with color-matched mounting screws. Rails, posts, and caps are sold separately.

Can these handle Montana winters? The aluminum construction won’t rot, crack, or warp like wood, and comes with a 10-year warranty against rust and corrosion. They’re designed for temperature extremes and weather exposure.

Are these approved for commercial projects? Yes, they’re approved for residential, commercial, and multi-family code applications in both the United States and Canada. Regal Ideas products are approved for buildings up to 12 stories in multi-family applications.